Sudarshan Safety & Engineering Pvt. Ltd. — Hyderabad
Annual Laboratory Safety Equipment Audit — BioNexus Labs
Ref: SSEL/AUDIT/BNL/2025/0312  |  Conducted: 12–13 March 2025  |  Lab Blocks A, B, C — All Safety-Critical Equipment
ClientBioNexus Labs Pvt. Ltd., Genome Valley, Hyderabad
AuditorSudarshan Safety & Engineering Pvt. Ltd. (SSEL) — Licensed Safety Assessors
Audit ScopeAll safety-critical lab equipment — electrical interlocks, pressure vessels, cryogenic units, fire suppression
Report Date18 March 2025

This report was conducted under BioNexus Labs' annual statutory safety audit obligation under the Factories Act, 1948, and the Laboratory Biosafety Guidelines of the ICMR. The following sections document findings relevant to Lab Block C electrical and cryogenic safety systems.

Lab Block C — Workstation LN-07 (Cryogenic / Electrical Safety)

ParameterAudit Finding (12 March 2025)
Equipment IDLN-07 — Linde Kryotechnik KG-200 liquid nitrogen workstation
Safety board modelSiemens SENTRON PAC3200 integrated interlock board (firmware v4.2.1)
Voltage cutoff setting48V (factory default, verified operational)
Earth bonding conductorIntact and correctly torqued at casing lug — 2.0 Nm confirmed
Phase routingCorrect — no deviations from wiring diagram BNL/ELEC/LC-07/2023
Panel cover screwsAll 4 × T20 Torx screws present and fully tightened
Overall conditionPASS — No deficiencies identified
Next audit dueMarch 2026

SENTRON PAC3200 — Authorised Personnel for Configuration Changes

The Siemens SENTRON PAC3200 safety board firmware configuration (including voltage cutoff, overcurrent thresholds, and interlock trip settings) may only be modified by personnel holding a valid SENTRON Specialist Certification (Siemens module SENT-3: Advanced Safety Override Procedures). This certification requires a 3-day Siemens-run training course and written examination. The certification is equipment-specific and must be renewed every 5 years.

As part of this audit, SSEL verified the list of SENTRON-certified personnel at BioNexus Labs against Siemens' certification register (India & South Asia). The following individuals hold valid SENTRON Specialist Certification for SENTRON PAC3200 equipment as of the audit date:

NameRoleCert. No.First IssuedRenewal DueStatus
Dr. Anil ReddyCo-founder / Lead ResearcherAR-SENT-14/0281September 2014September 2024 — renewal outstandingLAPSED (note: SSEL flagged to BNL management)
Kavitha NairCo-founder / CEOKN-SENT-19/0392March 2019March 2024 — renewed March 2024VALID
Ravi TejaCTORT-SENT-21/0447July 2021July 2026VALID
Per Siemens certification policy, only holders of a valid (non-lapsed) SENTRON Specialist Certification are authorised to modify SENTRON PAC3200 configuration settings. Individuals with lapsed certifications retain knowledge of the configuration procedure but should not perform modifications without recertification. As of the audit date (March 2025), two individuals at BioNexus Labs hold valid SENTRON certification: Kavitha Nair and Ravi Teja.

Additional Findings — Lab Block C

ItemFinding
PPE availability — LN-07 workstation areaLab-grade nitrile gloves (Size S, M, L) available in dispenser mounted above workstation. Cryogenic-rated gloves (different type) available in cabinet below. Stock of Size M standard nitrile: 1 full box (100 gloves) at time of audit.
Service cupboard (Lab Block C, sub-corridor)Contains general lab consumables including banana plug calibration leads (red and black, multiple lengths). Cupboard not locked — latched only. Accessible to all Level 1 badge holders in Lab Block C.
Internal service corridor BNL-SERV/B2CInspected for fire safety compliance. Push-bar handles functioning on both ends. Corridor is used for equipment transport between Blocks B and C. No electronic monitoring present.
SSEL — Certified Safety Audit Report
Lead Auditor: Mr. Venkata Naidu, BE (Electrical), SSEL Hyderabad  |  Member: BIS/IEC Safety Panel
Approved: Mr. K. Subramaniam, Managing Director, SSEL  |  Report: SSEL/AUDIT/BNL/2025/0312  |  18 March 2025
Released to Telangana State Police under warrant TS/HOM/W/2025/0509  |  9 May 2025